TRAINING  DEPARTMENT   

 

 

 

HYDRAULICS,  PUMPS  AND

PUMP  OPERATION

 

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HYDRAULICS

 

Introduction

 

            General

 

The science of the motions and equilibrium of a material system partly or wholly fluid is known as hydrodynamics called hydrostatics when the system is in equilibrium, or at rest and hydrokinetics when it is not.  In the fire service, however, we use the term hydraulics to denote the science of hydrodynamics in general and to describe the study and behaviour of water, whether in motion or at rest.

 

 

 

BASIC  PRINCIPLES  OF  FLUIDS

 

1.         The Composition of Water

 

Water when pure is colourless, odourless, liquid with a molecular composition to two atoms of hydrogen combined with one atom of oxygen.  A liter of water has a mass of 1 kilogram (1 kg), corresponding to a downward force of 9.81 newtons (N).   A cubic meter of water exerts a downward force of 9810 N, or 9.81 kilonewtons (kN).  This is more commonly reckoned as 10 kN.  The mass of water varies with the degree of purity.  Ordinary sea water ‘weighs’ approximately 10.0 newtons per liter (N/litres).

 

Pure water has a freezing point of 0ºC and a boiling point of 100ºC, both at normal atmospheric pressure (1 bar approx.).  Between these temperatures at atmospheric pressure, therefore, water exists as a liquid and exhibits all the characteristic properties of a fluid.  It is virtually incompressible, and an increase of 1 bar only causes a decrease in volume of 0.000 002 per cent.

 

As a fluid, water has volume but is incapable of resisting change of shape, i.e. when poured into a container it will adjust itself irrespective of the shaper of the latter, and will come to rest with a level surface.  This is because there is very little friction or cohesion between the individual molecules of which water is composed.

 

 

2.         Principal  Characteristics  of  Pressure

 

There are six basic rules governing the principal characteristics of pressure in liquids.  These are:

 

a.         Pressure is perpendicular to any surface on which it acts

 

If a vessel having flat sides, contains water, and that water has attained a position of rest, then the pressure on all sides of the vessel due to the weight is perpendicular to those sides, as shown by the direction of the arrows.

 

b.         Pressure at any point of a fluid at rest is of the same intensity in all directions

 

In a line of piping or hose, two pressure gauges are inserted.  If the water is at rest because a valve or hand-controlled branch has been shut down, the pressure gauges will register identical readings showing that the pressure at any point of a fluid at rest is the same in all directions.

 

c.         Pressure applied from outside to a fluid contained in a vessel is transmitted in al directions

 

A hollow sphere with pressure gauges around the circumference has been filled with water, and pressure is applied.  All the gauges will show the same pressure reading, providing that when pressure is applied to a fluid in a confined space, that pressure is transmitted equally in all directions.

 

d.         Downward pressure of a fluid in an open vessel is proportional to its depth

 

If there are three vertical containers, each of 1 meter square cross-sectional area.  The depth of water is 1 m, 2 m and 3 m respectively.

 

The weight of water in each container is 9810, 19 620 and 29 430 newtons respectively and since the cross-section of each container is 1 m², the corresponding pressure acting on the base of each container is, therefore, 9810,  19 620 and 29 430 N/m².

 

e.         The downward pressure of a fluid in an open vessel is proportional to the density of the fluid.

 

If there are two containers, one holding mercury and the other water, the depth of the mercury is 10 mm and the depth of the water is 136 mm.  The pressure at the bottom of each container is the same, as mercury is approximately 13.6 times as heavy as water.  If the mercury container were filled to the same height as the

 

water, then the pressure at the base of the mercury container would be 13.6 times that at the base of the water container.

 

f.          The downward pressure of a fluid on the bottom of a vessel is independent of the shape of that vessel.

 

A number of containers of varying shapes, but having the same cross-sectional area of 1 m² at the bottom.  The pressure at the bottom of each is exactly the same  providing that the depth of the liquid (or head) is the same in each case.

 

 

 

MEASUREMENT  OF  AREAS  AND  VOLUMES

 

The calculation of areas and volumes, especially the area of a circle, is a fundamental part of the mathematics required by firemen when making hydraulic calculations.

 

1.         Area Of Regular Figures

 

The area of rectangle, a parallelogram, a triangle or a trapezium (a quadrilateral with one pair of sides parallel) is easily calculated:

 

Area of rectangle or square = base (b) x vertical height (h)

 

Area of parallelogram = base (b) x vertical height (h)

 

Area of trapezium = vertical height (h) x sum of parallel sides (a + b)

                                                                                       2

 

Area of triangle = base (b) x vertical height (h)

                                                  2

 

The area of triangle can also be calculated when the length of each side is known but when it is impossible to measure the vertical height, as for example, in the case of a large triangular-shaped pond or lake.  The is found from the formula

 

Area of triangle = √s (s – a) (s – b) (s – c)

 

Where s = one half of the sum of the sides, a, b and c.

 

  

2.         Area of Circles

 

The area of a circle is found by squaring the radius and multiplying by the constant pi (π = 3.1416 or 3 1/7 ) i.e. πr2.  This can easily be proved by drawing a circle on a squared paper and drawing a square ABCD on the radius of CD.  By counting the number of small squares inside the whole of the circle it will be found that it is approximately 3 1/7 times as many as the number of small squares in the square ABCD on the radius

 

In hydraulics calculations, the size of a nozzle is usually given according to its diameter, and it is therefore more convenient to use.

 

d instead of r when calculating the area of a circle.

2

 

Thus, instead of πr2,we can use π d2 or d2 0.7854.

                                                   4

Area of circle = πr2 (or) 0.7854d2

 

 

3.         Volumes

 

When working out the area of a figure, two lengths are multiplied.  In each calculating volumes, three lengths must be multiplied.  Basically this means multiplying the surface are by the depth.

 

a.         Rectangular tanks

 

The volume of a rectangular tank is calculated by multiplying the length (l) by the breadth (b) by the depth (h).  It is important to remember that all dimensions must be in the same units, such as meters or millimeters.

 

If the dimensions of the tank are length 7.5 meters, breadth 2 meters, depth 1 meter, the volume (in cubic meters)n will be:

 

7.5 x 2 x 1 = 15 cubic meters (m2)

 

As there are 1000 liters in a cubic meter, the total capacity of the tank in liters is obtained by multiplying the volume by 1000, i.e.

 

15 x 1000 = 15 000 liters

 

Capacity of a rectangular tank (liter) = l x b x 1000

 

b.         Rectangular tanks with a sloping base

 

The capacity of rectangular tanks with uniformly sloping bases such as swimming pools, can be obtained by proceeding by multiplying by the average depth, which is ascertained by adding together the values for the deep and shallow ends and dividing by 2.

Capacity  = l x b x h1 + h2 (cubic meters)

                                      2     

  

               = l x b x h1 + h2   x 1000 (liters)

                                      2     

The volume of a tank of a triangular section is obtained by multiplying the length by the breadth by one-half the depth.

 

Volume of a triangular tank = l x b x h

                                                                   2

 

c.         Circular Tanks

 

The volume of a circular tank is determined by calculating the surface area and multiplying by depth (h), all measurements being in the same units.  This can be expressed as

 

π r2h, or π D2h, or 0.7854 x D2h.

             4

 

The capacity of a circular tank 10 meters in diameter and 4 meters deep would be:

 

0.7854 x 10 x 10 x 4 = 314.16 cubic meters

 

Multiplying by 1000 gives the capacity in liters = 314 160 liters.

 

 

(1)       Quick method i

 

The capacity of a circular tank has been shown to be 0.7854 x D2h cubic meters,

But 0.7854  ~  0.8, therefore an approximation would be:

 

Quick formula I:  Capacity of circular tank (m3)  ~  0.8 D2h

 

where D = diameter and h = depth, both in meters.

In the above example, this would give

 

0.8 x 10 x 10 x 4 = 320 cubic meters

(which is about 2 per cent too high.)

 

 

Alternatively, the capacity in liters can be obtained by multiplying by 1000

 

Capacity of circular tank (liter) = 800 C2h

 

 

Quick method ii

 

The capacity of a circular tank when only the circumference and depth are known is found by substituting

circumference for the diameter, i.e.

          π

                               2

capacity =     C      x  π  x h

                      π           4

 

                =  C2 x π x h

                     π2 x 4

 

               =    C2 x h       

                  3.146 x 4

 

               =     C2 x h       

                   12.5664

 

As 12.5664 is approximately = 100 another quick formula for calculating the

                                                    8

the capacity in cubic meters is:

 

Quick formula II: capacity of a circular tank (cubic meter = 8C2h

                                                                                                     100

where C = the circumference and h = the depth of the tank, both in meters.

 

Thus the tank with a circumference of 30 meters and a depth of 5 meters would have a capacity of approximately

8 x 302 x 5 = 360 cubic meters

     100

 

Thus the method gives an over-estimation of about 0.5 per cent.  Multiplying by 100 gives the capacity in liters.

 

Capacity of a circular tank (liter) = C2h

 

 

4.         Capacity of Hose and Pipelines

 

 

a.         Hose

 

Since firefighting hose when under pressure is circular in shape, its capacity can be obtained in the same way as that of a circular tank, i.e. by multiplying the cross-sectional area by the length.  Owing to the small relative size of hose, however, the diameter is usually expressed in millimeters and great care must be taken to convert this to meters to obtain the volume in cubic meters.  This may then be converted to liters.

 

1 cubic meter = 1000 liters

 

The capacity in liters of 25 meters of 90 mm hose would be:

 

  90  x   90 (square of the diameter)

1000  1000     

 

 


 

x 0.7854      π

                   4

 

x 25 (length in meters)

 

x 1000 (number of liters in a cubic meter)

 

= 90 x 90 x 0.7854 x 25 x 1000

              1000 x 1000

 

= 159 liters (or) 6.36 liters per meter of hose.

 

The capacity of 25 meters of 70 mm hose would be:

 

70 x 70 x 0.7854 x 25 x 1000

           1000 x 1000

 

= 96 liters (or) 3.85 liters per meter of hose.

 

As the capacity of 1 meter of hose is:

 

D2 x 0.7854 x 1000

    1000 x 1000

 

this can be simplified to

 

d2 x 0.7854 or d2 x 7.854

1000                             10 000

 

 

To obtain, therefore, an approximation of the number of liters in 1 meter of hose, all that is necessary is to multiply the square of the diameter (in millimeters) by 8 and then divide the result by 10 000.

 

Capacity of 1 meter of hose (liter) =  8d2

                                                          10 000

 

Thus, for 90 mm hose, the capacity per meter would be

 

90 x 90 x 8 = 6.48 liters

   10 000

 

Comparing this with the true value of 6.36 liters per meter, this quick formula gives an over-estimation of about 2 per cent.

 

Similarly, for 70 mm hose, the capacity per meter would be approximately

 

70 x 70 x 8 = 3.92 liters

   10 000

 

which, again, is slightly more than the true value of 3.85 liters per meter.

 

Using the same approximation as in (1) above, the capacity of a 25 meter length of hose becomes

 

8d2 x 25 = d2 liters

 10 000    50

 

Capacity of a 25 meter length of hose (liter) = d2                                           (1a)

                                                                             50

 

Thus for a 25 meter length of 70 mm hose, the capacity is:

 

70 x 70 = 4900 ~ 100 liters

50                         50

 

and for 45 mm hose, the capacity per 25 meter length is:

 

45 x 45 = 2025 = 40 liters.

    50          50

 

  

PRESSURE  AND  HEAD

 

1.         Concept  Of  Pressure  And  Head

 

The fourth principle of the characteristics of pressure in fluids is that the downward pressure of a liquid in an open vessel is proportional to its depth, or the height of the surface above the point at which the pressure is measured.

 

  

2.         Characteristics  Of  Suction  Lift

 

a.         Basic  Facts

 

A pump is said to lift water when the water is taken from an open source below the inlet of the pump.  Water has not tensile strength and cannot therefore be pulled upward, and it is the atmospheric pressure only which raises the water.

 

The work performed by a priming device when the water is being lifted on the suction side is to create a partial vacuum within the pump chamber and suction hose.  As the impeller revolves in a centrifugal pump, a partial vacuum is maintained at the impeller inlet and in the suction hose.  The atmosphere exerts pressure on the open surface of the water and so forces the water up through the suction hose and into the pump.  The mechanical condition of the pump and its ability to create a partial vacuum also has a bearing on the total height of the suction lift.

 

b.         Qualifying  Factors

 

It has been shown that water cannot rise to a vertical height greater than approximately 10 m in a completely evacuated tube, and that water rises because it is forced up by the atmospheric pressure outside.  When a fire pump is got to work from open water the factors to contend with are:

 

i.                    lifting the water from its existing level to the level of the inlet of the pump;

ii.                  overcoming frictional resistance to the water both on entering and on passing through strainers and suction hose;

iii.                turbulence as the water enters the pump impeller (that is known as entry loss);

iv.                 creating flow.  A certain proportion of the available atmospheric pressure is used in crating flow in the water.  This varies according to the velocity in the suction hose, but in all cases represents a relatively small proportion of the available pressure.

 

 

Because of the factors (ii) and (iii), it is obvious that a static suction lift of 10m cannot be obtained in practice, and, whilst suction lifts of 8.5 are sometimes obtained under very good conditions, 8 m can be considered the approximate practical maximum.

 

 

c.         Pump Entry  Loss

Entry loss, i.e. loss due to the shock of the water entering the impeller, varies with the design of the pump.

 

 

CHARACTERISTICS  OF  FLOW  IN  HOSE  AND  PIPELINES

 

  

1.         Loss  Of  Pressure  Due  To   Friction

 

To propel water through a hose or pipe, work has to be performed to overcome friction, which is caused by the particles of water rubbing against each other and against the walls of the hose or pipe.  The energy to carry out this work is obtained from the difference in pressure or head existing between the two ends of the hose or pipe.

 

There are five principal laws governing loss of pressure due to friction, namely:

 

a.         Friction loss varies directly with the length of the pipe

 

This is obvious, as the longer the hose, the more pressure is required to pump the water through.  If the length of hose is doubled, the loss of pressure due to friction is doubled.

 

 

b.         For the same velocity, friction loss decreases directly with the increase in diameter

 

This is extremely important, for if the diameter of a pipe is doubled, the surface area is doubled, but the cross-sectional area is quadrupled (the cross-sectional area being proportional to the square of the diameter).  Therefore, for any given velocity, if the diameter of the hose is doubled, the quantity of water is increased to four times, and the loss of pressure due to friction is consequently halved.  This emphasizes the importance of always consequently halved.  This emphasizes the importance of always using the largest diameter hose or pipeline which is practicable.

 

  

c.         Friction loss increases directly with the square of the velocity

 

This is another very important factor, as, if the velocity of the water is halved, the loss of pressure due to friction is reduced to (½)² or one –quarter.

 

This has its most important application when pumping over long distances.  If 2000 liters of water per minute are being delivered through one line of hose with a loss of pressure due to friction of 6 bar, the act of twinning the hose and passing 1000 liters/min through each line will result in the velocity being halved, but the loss of pressure in each line being reduced to 1.5 bar.

 

 

d.         Friction loss increases with the roughness of the interior of the pipe

 

That friction increases with roughness is apparent when attempting to rub one’s finger over the sandpaper compared with a polished surface.  Similarly, it is more difficult to force water through a pipe with a rough interior, than one with a smooth inside surface. 

 

The degree of internal roughness of a particular type of hose or pipe is referred to as its friction factor (f), or co-efficient of friction.

 

 

e.         Friction loss, or for all practical purposes, is independent of pressure

 

Experiments show that the loss of pressure due to friction is independent of the pressure or head at which the system is operating.  Thus, if the friction loss for a given flow rate in a certain line of hose or pipe is such that a pump pressure of 7 bar is required to maintain a nozzle pressure of 3 bar, then it will be found that in order to maintain a nozzle pressure of 6 bar at the same flowrate (i.e. using a smaller nozzle), a pump pressure of 10 bar is required.  The friction loss (4 bar) is the same pressure of 10 bar is the same whatever the overall pressure in the system.

 

With hose, increase in pressure may result in certain indirect effects, such as a slight stretching giving an increase in cross-sectional area and thus a slight reduction in friction loss.  On the other hand, a rise in pressure may result in some increase in length and, therefore, a somewhat greater frictional loss.  These effects are, however, negligible in practice.

  

 

2.         Water  Hammer

 

Much emphasis is laid on the necessity for slowly closing hydrants or shut-off branches, in order to avoid water hammer which might burst hose and damage water mains or pumps, and the reasons for its occurrence must, therefore, be understood.  Water moving through a pipe presses both mass and velocity.  Mathematically, it can be shown that the kinetic energy of a body varies with the square speed (kinetic energy = ½Mv², where M = mass (kg) and v = velocity (m/s)).  Thus the effort required suddenly to arrest the movement of a body increases rapidly as its velocity rises.

 

This applies equally in the case of water moving through a pipe.  If the flow is cut off suddenly, the kinetic energy possessed by the moving water is instantaneously converted into pressure energy which must be absorbed by the pipe and its fittings and the sudden shock may be so great that failure results, especially if the pipe is of brittle material.

 

  

CHARACTERISTICS  OF  NOZZLE  DISCHARGE

 

1.         Practical  Considerations  Of  High  Nozzle

 

The advantages of using a high nozzle pressure are:

 

i.                    great striking power;

ii.                  long reach;

iii.                large volume of water.

 

Full advantage should be taken of branch holders, ground monitors, etc.

 

The pressure adopted will depend on:

 

iv.                 type and size of nozzle selected;

v.                   type of jet required;

vi.                 weather conditions, intensity of wind, etc.

 

2.         Jet  Reaction          

 

When water is projected from a nozzle, a reaction equal and opposite to the force of the jets take place at the nozzle, and the nozzle tends to recoil in the opposite direction to the flow.  Thus the man or men holding the branch must exert sufficient effort towards the jet to overcome this reaction.

  

 

MAINS  WATER  SUPPLIES

 

1.         Distribution  Of  Water  Supplies

 

a.         General

 

Water undertakers obtain their water from 3 main sources:

 

i.                    River intakes.

ii.                  Impounding reservoirs.  These contain water collected from high ground, streams and general rainfall.

iii.                Underground sources, e.g. wells, boreholes and springs.

 

About one-third of the total supply is drawn from each source but in each case the water is fed into main storage reservoirs, purified and then passed into the distribution system.

 

The distribution system conveys water to the consumer and, in general, consists of mains and pipes laid under public roads.  There is no standard pattern for distribution system but it will usually consist of:

 

i.                    Trunk mains

ii.                  Secondary mains

iii.                Service mains

iv.                 Service reservoirs

v.                   Booster pumps (where necessary).

 

b.         Water  Mains  And  Associated  Features

 

i.          Types  Of  Mains

 

Water mains fall into 3 groups: trunk, secondary and service.  Due to the variations in supply systems, the difference between the groups is blurred.  What is regarded as a trunk main by one undertaker may be deemed a secondary main by another.

 

The term trunk main is normally applied to a main which carries water from e.g. a pumping station to a reservoir or from a reservoir to a district. 

 

Service mains are used to supply premises in the roads under which they are laid.  Their carrying capacity usually is no larger than necessary to meet local demands.

 

Secondary mains form the links between trunk mains and service mains.

 

 

ii.         Service Reservoirs

 

Service reservoirs serve the dual purposes of balancing the distribution system and providing a reserve of water against the possibility of an interruption due to a breakdown or excessive demand.  These often include overhead tanks and water towers.

 

 

iii.        Booster  Pumps

 

Booster pumps are usually used to increase pressure in mains where the pressure loss due to friction cannot be made up by gravity, e.g. in very long mains.

  

2.         Water  Supplies  For  Firefighting

 

a.         Siting  Of  Hydrants

 

Hydrants are normally placed at intervals of between 90 and 180 meters, except in the case of high risks and rural areas.

 

3.         Pressure  And  Flow  In  Mains

 

When firefighting water is being drawn from mains the pressure can usually be increased, if necessary, by the operation of sluice valves.  An important consideration from the fireman’s point of view is the need to obtain an adequate flow.  This will depend on:

 

i.                    the diameter of the main;

ii.                  the condition of the main internally;

iii.                the pressure in the main (this will be influenced by other demands on the system);

iv.                 the length of the main.

  

 

NON-CENTRIIFUGAL  PUMPS

 

1.         General

 

All non-centrifugal pumps fall broadly into one of two categories:

 

i.                    positive displacement pumps;

ii.                  ejector pumps

 

a.         Positive Dispalcement Pumps

 

There are four main types within this category:

 

i.                    force pumps;

ii.                  lift pumps;

iii.                bucket and plunger pumps;

iv.                 rotary pumps.

 

All of these have a plunger or rotor, which makes an air and water-tight joint with the pump casing.  Displacement between the moving parts and the casing imparts energy to the fluid.  As these pumps can move gas as well as liquid, they can themselves exhaust the air from the suction and the pump casing to allow atmospheric pressure to push the liquid into the pump: they do not require to be primed for this purpose.

b.         Ejector Pumps

 

Ejector pumps are operated not by moving parts but by a jet of liquid gas which acts as a propellant.  This jet passes from a small orifice to a larger, thereby causing a drop in pressure.  Atmospheric pressure then forces in the fluid to be pumped.

 

Principle Of Ejector Pumps

 

Ejector Pumps differ from other pumps in that they have no moving parts.  Propulsion is effected by means of water under pressure from another pump, which emerges in jet form from a small internal nozzle and enters the delivery tube via an opening known as the throat.  The narrowest part of the throat is slightly larger than the orifice of the nozzle and is separated from it by a gap.

 

Use of Ejector Pumps

 

Ejector pumps are light and easy to handle, and can be used in situations where it is undesirable to use conventional pumps, e.g. due to hazardous fumes.  Furthermore, their operation is unaffected by an oxygen-deficient atmosphere which would cause an internal combustion driven pump to stall.  Once set up, they require little or nor attention except the removal of debris that may have collected in the suction strainer.  The pump supplying the water to the ejector can be placed in a convenient position away from the ship’s hold or building basement etc, clear to smoke.

  

CENTRIFUGAL  PUMP

 

1.         General  Description

 

a.         Principle of Operation

 

A centrifugal pump differs from positive displacement pumps in that it is unable to pump gases and does not work by displacement.  It consists of two main parts, the impeller and the casing, each of which has a separate function.  Basically, the impeller imparts a high velocity to the water, and then transforms most of the velocity energy into pressure energy.

 

b.         The  Impeller

 

The impeller is the spinning part of centrifugal pump.  It is a circular metal casing with radial vanes, which rotates on a central shaft.  Water received at its center is thrown outwards as it rotates and discharged at the periphery.  As the water is thrown outwards, the pressure at the inlet decreases, creating a partial vacuum. This causes more water to be forced into the impeller from the supply source.

 

c.         The  Casing

 

The other main part of a centrifugal pump is the casing.  The action of the impeller in thrusting water outwards naturally creates considerable turbulence and friction.  As these factors represent wasted energy, it is necessary to reduce them to a minimum.  The casing is designed to do this, by reducing the velocity of the water and imparting to it as steady and smooth a flow as possible.  The casing may take the form of a volute and/or guide vanes.

 

(1)       The Volute

 

Shaped like the shell of a snail, the volute is the simplest type of centrifugal pump casing.  Its cross-sectional area gradually increases in a circular direction towards the outlet.  The water leaving the impeller decreases in velocity and becomes less turbulent as it passes through the volute.

 

(2)       Guide Vanes

 

Guide Vanes attached to the inner walls of the casing can also reduce turbulence.  They are sometimes collectively known as a guide ring or diffuser.

  

PRIMERS

 

1.         Primers  And  Their  Function

 

Positive displacement pumps are capable of pumping both gases and liquids.  Centrifugal pumps, on the other hand, can pump only liquids.  Hence, before a centrifugal pump can be got to work from open water, the air in the suction hose and pump casing must be expelled so that atmospheric pressure will force the water up into the pump.  This process is called priming.

 

2.         Types  Of  Primers

 

Priming devices most commonly in used in the Fire Service are:

 

i.                    reciprocating;

ii.                  exhaust gas ejector;

iii.                water ring.

   

PUMP  OPERATION

  

1.         Getting To Work

 

a          From a Hydrant

 

i.                    The hydrant valve should be opened slowly to allow the hose to take up the pressure and expel the air.

ii.                  The valve should be closed slowly to prevent water hammer

 

2.         Identification  Of  Faults

 

a.         Working from a pressure-fed supply

 

1.      Failure of water

 

This may be caused by:

 

a.                  Failure of the supply eg. fractured main or burst length of hose between supply and pump.

b.                  Choked internal strainer of the pump

c.                  Over-running the supply.  This causes the soft suction to flatten, cutting off the supply.  The remedy is to ease the throttle back until the positive pressure is restored.

 

2.      Increased delivery pressure whilst at work

 

a.      The closing down of a hand-controlled branch.

b.      Debris fallen onto the delivery hose or a vehicle’s wheels parked on it.

c.      A bad kink in the delivery hose.

d.      A remote possibility, when using small diameter nozzles, that a stone may have passed through the internal strainer, pump and hose blocked a nozzle.

 

 

3.      Decreased delivery pressure whilst at work

 

a.      A burst length of hose on the delivery side of the pump.

b.      A hand-controlled branch being opened up.

 

b.         Working from open water

 

1.         The pump fails to prime

 

If the pump fails to prime, the compound gauge will show either no vacuum reading or a very high vacuum reading.

 

a.         No vacuum reading

 

i.                    The strainer on the end of the suction is not adequately submerged.

ii.                  Loose or faulty suction joints.  If there are two inlets, possibly a loose or defective blank cap on the inlet not in use.

iii.                An open drain cock, or loose drain plug, in the pump casing.

iv.                 Air-leaks in the suction hose,

v.                   A defective seal

vi.                 A serious air leak in one of the pipes leading to the gauges.

 

b.         A very high vacuum reading

 

i.                    Blocked metal or basket strainer.

ii.                  Faulty suction hose

 

 

2.         Increased vacuum whilst at work

 

a.         A drop in the level of the static supply, especially likely in a tidal source.

b.         A blocked suction strainer

 

3.         Decreased vacuum whiles at work

 

            a.         A rise in the level of the static supply

            b.         Less water being taken by branches.

 

4.         Complete loss of vacuum whilst at work

 

            This will probably be due to either the suction strainer rising too high near the surface of the water or the water level dropping too low and uncovering the strainer.

   

WATER  RELAYING

 

A water relay comprises a number of pumps spaced at intervals along a route between a water source and the point where the water is required

  

1.         Capacity  Of  Pumps

 

The optimum pressure for most pumps is about 7 bar.  The quantity of water delivered at this pressure is known as the nominal output of the pump.

 

Where pumps of different capacities are used, the output of the relay will of course be dictated by the output of the pump with the lowest capacity.

 

2.         Distances  Between  Pumps

 

The distance necessary between pumps in any relay depends on:

 

i.                    the flow required;

ii.                  the pump pressure employed

iii.                the size and type of hose, and number of hose lines between pumps;

iv.                 the contours of the relay route

 

3.         Practical  Considerations

 

a.         Position of the base pump

 

The output from the base pump, which has to supply the water, will control the flow through the relay.  If this pump is not working efficiently, the whole of the relay will be impaired.

 

 

b.         Spacing between first two pumps

 

Because a base pump working from open water has to use a part of its energy lifting the water from the source to the pump inlet, there is a reduction in the pressure available to pump the water through the hose on the delivery side to the first booster pump.  In such circumstances, the distance between the base pump and the first booster pump should be reduced about two lengths of hose.

 

  

Symbols  used:

 

 

 

Symbol

Meaning

P

 

 

H

 

 

L

 

 

v

 

 

d

 

 

R

 

 

Pf

 

 

WP

 

 

BP

 

 

E

Pressure measured in bar

 

 

Head measured in meters

 

 

Discharge measured in liters per minute

 

Velocity measured in meters per second

 

Diameter measured in millimeters

 

 

Jet Reaction measured in newtons

 

 

Pressure loss due to friction measured in bar

 

Water Power measured in watts

 

 

Brake Power measured in watts

 

 

Efficiency

 

         

Formulae used:

 

           

           

Pressure

P = H x 0.0981

 

P = H  (approximate formula

      10

Capacity of hose

 

 

Capacity =     8d²   

                  10 000

Velocity

 

 

 

V = 20L

       d²

Discharge

 

 

 

L = 2 d² √P

      3

Jet Reaction

 

 

 

R = 1.57 Pd²

           10

Pressure loss due to friction

 

 

Pf = 9000 f I L²

            D5

Water Power

 

 

 

WP = 100 LP

              60

Efficiency

 

 

 

E = WP  x 100

       BP

 

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